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  • Authors: Annegret Kolarow | Bernd Gronde / 2022

    Transfer project Atmospheric Plasma Spraying – Precision treatment for demanding component surfaces

    November 14, 2022

    During plasma spraying and electric arc is created into which spray powders are injected.
    © Fraunhofer IKTS

    Wear-resistant, electrically or thermally insulating, corrosion-resistant - the demands on component surfaces are very high in many industrial processes and require extreme precision. Atmospheric plasma spraying (APS) is a particularly cost-effective form of thermal spraying which meets the high demands required in industry. The technology has been refined at IKTS for almost thirty years and qualified for various ceramic coatings. Now technologies and know-how are being transferred to commercialization.

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  • Author: Hilde-Josephine Post | Translation: Stephanie Anderseck / 2022

    Clever hardmetal developments address critical raw material dependency and CMR health requirements

    October 06, 2022

    Additive manufactured drill bit made of hardmetal.
    © Fraunhofer IKTS

    Hardmetals will celebrate their 100th anniversary next year and have now been largely optimized. Nevertheless, there are current challenges that lead to novel developments and competitive advantages through higher wear resistance and lower costs, as well as to the efficient use of resources.

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  • Author: Hilde-Josephine Post | Translation: Stephanie Anderseck / 2022

    Particle and component surfaces from an analytical point of view

    September 20, 2022

    Portrait: Annegret Potthoff in the IKTS #diensttalk.
    © Fraunhofer IKTS

    How do nanoparticle surfaces react with proteins in blood? How must the surface of the foundation structures of offshore wind turbines be designed to prevent biofilm from growing on them? What properties should the surface of an implant have to grow in well? How to produce customized suspensions for ceramic manufacturing. These are questions that the "Powder and Suspension Characterization" research group at the Fraunhofer Institute for Ceramic Technologies and Systems IKTS is addressing. The team provides reliable data for a wide range of topics. The many years of experience in analysis and evaluation are a distinctive feature of the group.

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  • Author: Hilde-Josephine Post | Translation: Stephanie Anderseck / 2022

    Functional ceramic phosphors reveal the maximum temperature of electronic components or circuit board hotspots

    August 10, 2022

    Ceramic phosphors in powder form as a basis for pastes, inks, coatings or components.
    © Fraunhofer IKTS

    Failures of electronic components or even complete circuit boards can be expensive. Electronics, power electronics and sensor system manufacturers now could use functional ceramic phosphors developed at the Fraunhofer Institute for Ceramic Technologies and Systems IKTS to determine exactly how hot a defective component has become or where the hotspot was on a printed circuit board. This gives manufacturers advantages in the event of complaints and can contribute significantly to quality improvement and product quality assurance.

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  • Authors: Annika Ballin, Nico Domurath, Marc Lincke / 2022

    Peat-free casing soils for sustainable mushroom cultivation

    July 21, 2022

    So far, peaty soils have been used in mushroom cultivation. Since peat extraction is critical to the climate, researchers at Fraunhofer IKTS are working with partners in the MykoDeck project on peat-free covering soils based on renewable raw materials and biogenic residues.
    © Fraunhofer IKTS

    Using biomass technologies and nutrient recycling, IKTS researchers are working with partners to develop environmentally friendly and high-yield peat alternatives for edible mushroom cultivation. The focus is on the efficient use of regional renewable raw materials and biogenic residues.

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  • 30 years Fraunhofer IKTS / 2022

    Analytic competence: Far beyond ceramics production

    June 29, 2022

    For the CO<sub>2</sub>-free production of raw materials optimum final temperatures and reaction times must be determined under precisely defined conditions.
    © Fraunhofer IKTS

    In Germany, almost 70 percent of the energy used in industry is spent on thermal processes. Especially with regard to energy efficiency, CO2 reduction and resource conservation, complex questions must be answered. This almost always involves interactions – for example between temperature, time and gas atmosphere – and what influence these have on product properties and manufacturing processes. The “Thermal Analysis and Thermophysics” working group at Fraunhofer IKTS has been investigating thermal processes for 30 years. Since then, a lot has also happened in the laboratories: The simple measuring instruments with analog data output for thermoanalytical and thermophysical parameters have been replaced by modern, digital equipment. In the course of digitization, data is increasingly being coupled and made usable for modeling thermal processes and component properties.

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  • Authors: Lina Holzapfel, Andreas Schnabel, Andrea Gaal / 2022

    Digital Twins – smart mirror images provide increased safety

    June 21, 2022

    3D representation of a bridge on the visualization platform developed by project partner VEERUM. The digital image was generated from several drone images and will be supplemented with further information on condition and remaining service life in the course of the project.
    © MKP GmbH

    A digital twin is the virtual replica of an object, its mirror image so to speak. It consists of data and models and can describe or predict the behavior of the object. Virtual tests, simulations and risk analyses can be used to identify problems at an early stage and reduce maintenance costs. The data on which the Digital Twin works must be determined in advance. Fraunhofer IKTS is working on such sensors, i.e. sensing devices that measure and provide the required data.

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  • Translation: Stephanie Anderseck / 2022

    New ceramic coating protects offshore wind turbines and ships against fouling

    May 23, 2022

    Biofilm of algae, barnacles (fan-like tentacles) and mussels after 18 weeks in the Baltic Sea.
    © Fraunhofer IKTS

    To reduce the burden of environmentally harmful heavy metals and biocides on the oceans, IKTS researchers in Rostock and Dresden are currently developing new types of ceramic coatings for ships and offshore platforms. These particularly durable and sustainable protective layers are designed to keep organisms from covering the maritime structures as gently as possible. Because things are often stormy in this research.

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  • Authors: Annika Ballin, Maria Kaminski / 2022

    Inks and pastes – in search of the optimum formulation

    May 16, 2022

    Portrait: Sindy Mosch.

    Whether it is precious metal ink for a drug test kit, ceramic screen-printing paste for high-tech sensors or glass solder paste for the airtight joining of ceramic fuel cells – Dr. Sindy Mosch and her team develop the right functional layer for every application. “A versatile and exciting job”, says the materials scientist.

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  • Authors: Kathrin Reinhardt, Martin Ihle, Paul Gierth | Translation: Stephanie Anderseck / 2022

    Printed electronics for highest frequencies: 6G wireless communication technology and millimeter wave radar

    May 10, 2022

    Wideband 140 GHz Vivaldi antenna with 50 µm thin LTCC membrane for antenna wing.
    © Fraunhofer IKTS

    Mobile communication technology is less than 25 years old and has already taken several decisive steps in its development. But for applications such as autonomous driving, much higher data rates are needed. The global goal is to increase the data rate from 20 gigabits per second at a latency of 1 millisecond (5G) to a full 1 terabit per second at a latency of just 0.1 millisecond (6G) by 2030. Ceramic substrate materials and adapted thick-film pastes and inks can make a significant contribution here.

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