Electromigration testing for reliability in microelectronics

Topic

Electromigration (EM) refers to the transport of metal ions in interconnect lines under the influence of an electric current. In this process, electrons transfer their momentum to the metal ions ("electron wind"), which can lead to material displacement, void formation, and ultimately to the failure of interconnect lines. Electromigration is particularly relevant for on-chip interconnects with cross-sections of less than 40 nm x 100 nm, as extremely high current densities occur here.

As microelectronic components continue to miniaturize, electromigration will make it more difficult to further downscale interconnect lines. To ensure reliability in the future, new materials, designs, and manufacturing processes that are resistant to electromigration are becoming increasingly important. For their development and characterization, Fraunhofer IKTS has test methods for large sample populations (>1000) for the detection of very early failures (with on-chip Wheatstone bridge design). This allows the electromigration behavior to be tested under various conditions that go far beyond standard tests. The test methods are supported by advanced simulations and EM models.
 

Electromigration oven for testing 60 chip packages, in each of which two interconnect lines test structures can be controlled.
© Fraunhofer IKTS
Electromigration oven for testing 60 chip packages, in each of which two interconnect lines test structures can be controlled.
Wafer tester chamber with two DC probe tips for electromigration lifetime testing, 200 mm sample table can be heated up to 300 °C.
© Fraunhofer IKTS
Wafer tester chamber with two DC probe tips for electromigration lifetime testing, 200 mm sample table can be heated up to 300 °C.
Individual electrical tests for single chips or entire 200 mm wafers, optionally under the influence of high frequency (possible up to 300 °C and under nitrogen atmosphere).
© Fraunhofer.IKTS
Individual electrical tests for single chips or entire 200 mm wafers, optionally under the influence of high frequency (possible up to 300 °C and under nitrogen atmosphere).


Standardized and extended electromigration tests
 

  •  Testing of the complete T-j matrix with proprietary test systems (e.g., QualiTau): Development of proprietary algorithms for determining service life and use of extended test matrices and special test structures
  • RF influence: EM tests under high-frequency influence up to 90 GHz and 300 °C (partly under nitrogen atmosphere)
  • Mechanical stress: EM tests under tensile and bending stress with special bending devices
  • Pulsed currents: EM tests with pulsed DC/AC currents
  •  Short interconnect lines: Investigation of EM effects on very short interconnects
  • Early failures (Wheatstone bridges): Parallel testing of hundreds of interconnects; method is very sensitive to early failures (ppm range) and enables better statistical recording than individual tests
     

Technical equipment
 

  • Test racks with two ovens for simultaneous testing of up to 60 chip packages each (QualiTau MiRA)
  • SMU units for generating pulsed currents
  • Bending devices for mechanical tests
  • Wafer tester for individual electrical tests with heatable sample table, optionally under high-frequency influences