Energy systems

Fraunhofer IKTS develops state-of-the-art fuel cell and battery technologies that are specially tailored to the extreme requirements of space travel. With excellent materials research and robust system design, we are making a contribution to energy supply in space travel.

 

Fuel cell and electrolysis systems as an energy source for space missions
 

SOFC/SOEC systems offer a reliable energy source for space missions as an alternative to solar and nuclear energy, for example for the exploration of distant planets. As part of an ESA project, Fraunhofer IKTS is currently developing and testing a SOFC (Solid Oxide Fuel Cell) system that is specially designed for use in space missions. The aim is to provide a reliable power supply, based on proven technologies from terrestrial energy systems. In a first step, a 200-watt SOFC breadboard powered by hydrocarbons and oxygen was developed and tested. In the following project phases, balance-of-plant (BoP) components will be specified and developed. This will be followed by the construction of a fully integrated system, which will be tested for its suitability for use in space in realistic tests.

In another ESA project, Fraunhofer IKTS is working on the development and testing of a SOEC (Solid Oxide Electrolysis Cell) electrolysis system for the in-situ production of fuel on Mars. The aim is to convert locally available carbon dioxide (CO₂) together with water (H₂O) into usable gases such as methane (CH₄) and oxygen (O₂). This is intended to significantly reduce dependence on resources from the earth, which are expensive to transport. The first step is to design a system demonstrator that shows the technical feasibility of coupled co-electrolysis and methanation. The demonstrator will then be built and tested in order to validate the efficiency and feasibility of the process. The system performance will be comprehensively evaluated to identify optimization potential and further develop the technology for future Mars missions.

SOFC system design for power supply in space missions.
© Fraunhofer IKTS
SOFC system design for power supply in space missions.
SOEC system design for the in-situ production of fuel on Mars.
© Fraunhofer IKTS
SOEC system design for the in-situ production of fuel on Mars.
Production of SOFC and SOEC stacks.
© Fraunhofer IKTS
Production of SOFC and SOEC stacks.

Highlights
 

  • 200 W SOFC breadboard for space missions
  • SOEC systems for energy and fuel generation, e.g. on Mars

Battery technologies for power supply for satellites and space probes

Fraunhofer IKTS develops innovative battery concepts and materials for mobile energy storage –from solid-state to sodium and aluminum batteries. These technologies are particularly relevant for aerospace applications where reliability, energy density and temperature stability are crucial.

Production of battery electrodes on a pilot scale.
© Fraunhofer IKTS
Production of battery electrodes on a pilot scale.
Helium ion microscope for high-resolution identification of lithium distribution in battery materials.
© Fraunhofer IKTS
Helium ion microscope for high-resolution identification of lithium distribution in battery materials.
Pilot plant for the recovery of lithium carbonate in battery quality (> 99.5 %).
© Fraunhofer IKTS
Pilot plant for the recovery of lithium carbonate in battery quality (> 99.5 %).

Highlights
 

  • Solid-state batteries based on ceramic electrolytes and separators offer a high level of safety as they are non-flammable – a key advantage in aerospace applications where fire safety is a top priority
  • Sodium and aluminum batteries enable resource-saving alternatives for future space missions as well as recycling strategies for space missions with recirculation
  • Miniaturized cell concepts are suitable for CubeSats and other compact platforms with limited installation space
  • Analysis platforms for fault diagnosis and service life prediction provide insights into ageing and failure mechanisms under real operating conditions