HybridEcho: Micro-electronic hybrid systems in ultrasound

Project

The use of ultrasound in modern medicine as a non-ionizing diagnostic tool is based on piezocomposite technology for emitting and recording short pulses that enable the visualization of tissue. There are major limitations in terms of resolution and image depth and therefore potential risks for patients during medical procedures.

In contrast to discrete, continuous transmission and reception technologies from telecommunications and radar have a superior range and resolution. Innovations in 5G and 6G, the multiple input multiple output (MIMO) configurations, have further improved the information gain from such signal modalities for imaging. However, the integration of these complex signal architectures into medical ultrasound diagnostics using piezocomposites faces obstacles due to insufficient receiver sensitivity and transmitter bandwidth. In addition, conventional processing methods limit the integration into a complete ultrasound system, which slows down the development of medical ultrasound.

This research project aims to combine highly sensitive MEMS-based ultrasound receivers (cMUTs) with high-performance piezoelectric transmitters to improve both bandwidth and sensitivity for continuous transmission methods. The characteristics of currently available components make seamless integration into an overall system difficult and compromise its potential performance. The first focus of this project is therefore the development of essential individual components that are essential for the implementation of continuous signal methods (TRL 3-4). Subsequently, the components will be integrated into an overall system capable of displaying multiple synchronous transmissions with arbitrarily coded signals via MEMS-based receivers, thus enabling superior imaging capabilities.

Rendering of the envisioned HybridEcho transducer.
© Fraunhofer IKTS
Rendering of the envisioned HybridEcho transducer.

As part of the project, Fraunhofer IKTS is focusing on the development of miniaturized ultrasonic transmitters (10 mm x 0.3 mm) that can also emit high sound pressures with low voltages (< 50 V) in a wide frequency range (2 MHz to 16 MHz). To this end, we are working together with all project partners on novel, piezoelectric 1-3 composites based on PMN-PT and acoustic metamaterial matching layers using 2-photon lithography. In addition, we are developing new methods for characterizing acoustic properties: simultaneous measurement of thickness and sound velocity for macroscopic, partly highly elastic samples, as well as for measuring the acoustic impedance of microscopic samples (< 500 µm) using ultrasound microscopy (SAM).

Fraunhofer IKTS continues to support the project partners in the production of the piezoelectric composite materials, the assembly of the piezoelectric transmitters and their electrical characterization. To prove the functionality of the newly developed components, Fraunhofer IKTS is developing and realizing demonstrators that allow a direct comparison of the newly developed components with conventional approaches. The first demonstrators, each with a transmitting element and metamaterial matching layer, are already in operation.

2-photon lithography sample with acoustic impedance mapping.
© Fraunhofer IKTS
2-photon lithography sample with acoustic impedance mapping.
Probe with miniaturized ultrasonic transmitter.
© Fraunhofer IKTS
Probe with miniaturized ultrasonic transmitter.
Front surface of the probe.
© Fraunhofer IKTS
Front surface of the probe.

The HybridEcho project, funded by the Sächsische Aufbaubank, has a budget of 5.6 million euros for a period of 34 months. The broad-based consortium consists of partners from industry, research and start-ups. The HybridEcho project is part of the BMBF future cluster "SEMECO", which aims to accelerate innovation cycles in medical technology in Dresden.

 

Further information
 


Project title:
Micro-electronic hybrid systems in ultrasound (HybridEcho)
Project period: 01.08.2023 to 31.05.2026
Funding: Free State of Saschen, co-financed by the European Union
Project partners: EKFZ für Digitale Gesundheit an der Medizinischen Fakultät der TU Dresden (Projektkoordination), Vodafone-Stiftungslehrstuhl für mobile Nachrichtensysteme der TU Dresden, Infineon Technologies Dresden GmbH & Co. KG, Fraunhofer-Institut für photonische Mikrosysteme IPMS, SITEC Industrietechnologie GmbH, HETEROMERGE GmbH, Exelonix GmbH, WOLFRAM Designer und Ingenieure