Micro battery

Topic

Exploded view of micro-battery
Electrolyte filled and joined LTCC battery

An LTCC micro battery consists of two bonded LTCC half-shells with cavities for electrodes and electrolyte. For a successful battery production following requirements for the LTCC half-shells are necessary:

  • Low thickness (<0.5 mm),
  • Low content of precious metals,
  • Sufficient flatness,
  • Manufacturability considering the allowable heat treatment of individual components and
  • SMD integration.

In the illustrated version, the lateral dimension of the battery is (10 x 10) mm² and the depth of the cavity is 100 microns. The electrode covers an area of (6 x 6) mm². The studies on the stability of different LTCC substrates in fluoride-containing electrolyte show that LTCC is very suitable for the production of micro-batteries.

 

Technical characteristics:

 

  • Total size (10 x 10) mm²
  • Complete thickness: (0.7 - 2) mm
  • Active area (cavity): (6 x 6) mm²
  • Cavity depth 50-100 microns
  • Cell voltage of 3.7 V (Li-Ion)
  • Capacity: 1.5 - 2.2 mAh/cm
  • Bonding of the half shells by gluing or soldering processes (metal, solder, solder glasses)

 

Services offered:

 

  • Development of ceramic carriers for micro batteries
  • Adaptation of housing solutions for applications in the fields of IC or MEMS packaging and energy harvesting